ASPHALT PLANTS

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 Small, compact and easy to set up, the SpotMix 150 provides a unique solution to small paving projects and patching jobs requiring 4 to 9 TPH.

Complete with feed skip, dryer, mixer & bitumen controls, the SpotMix 150 can quickly & easily be moved to site & rendered operational within minutes.

• Fully mobile road towable asphalt patching plant
• High reliability with low maintenance
• High efficiency burner
• Batch heater with no wastage
• Proven performance in the field
• Localized greasing point

•  The ideal asphalt plant for surfacing car parks, small areas of road or road maintenance jobs.
• SpotMix is capable of producing up to 18 tonnes of coated mixed material per hour.
• The latest version of the ‘Spot-Mix’ 300 is the MKIII, with features which include a new improved drive arrangement, easier on-board bitumen management and a more fuel efficient burner system.
• This compact and highly mobile plant is ideal for on-site production of quality asphalt for smaller surfacing duties, especially in less accessible and confined localities, car-parks, small areas of road or road maintenance jobs.

• Compact, highly mobile/portable, wheeled, single chassis asphalt batch mix plants.
• Super-RoadMix is available with capacities of 30, 60 or 90 TPH.
• Mounted on a single chassis are all the components necessary to repeatedly and reliably deliver upto 90 t/h of high quality asphalt. Comprising a twin compartment feed hopper, dryer, automatic burner, hot stone elevator, inclined vibrating screen, load- cell weighing system, twin-shaft paddle mixer, primary dust cyclones and full PLC controls.

• With a 4 hour installation time, the wheeled, twin chassis RoadStar 1000 can have you at full production within a day of arrival on site.
• Portable/mobile asphalt batch mixing plants with outputs of up to 80 TPH
• Four independent feed hoppers, dryer and automatic burner are mounted on one chassis while the other carries the vertical elevator, screening, weighing and mixing tower, control cabin, primary cyclones and secondary bag filter.
• Installation and erection of the main components is achievable in four hours and with the addition of a bitumen tank and reclaimed filler silo the plant can be put into full production within a day of arrival on site.

• Mobility, efficiency, reliability and speed. Producing the highest quality asphalt in a wide range of mixes.
• 3 chassis configuration portable/mobile wheeled asphalt batch mixing plants with outputs from 120 to 240 TPH.
• The RoadStar combines quality and mobility to provide one of the most reliable and easily transported asphalt mixing plants available anywhere in the world.
• Designed to satisfy the needs of contractors who demand nothing less than the best quality asphalt which is within specification at all times, the RoadStar is the ideal solution for major road and motorway construction projects. Requiring minimal foundations the RoadStar has been a particular favourite for many international airport surfacing contracts across the world.
• The three main units of the plant - cold feed, dryer and mixing sections - are fully mobile and on arrival at site can be brought quickly into operation. Their field proven design offers high reliability with low maintenance.

•  The MCC TransMix range has been designed to fit in standard open top ISO shipping containers while still maintaining many of the StarBatch range features and capable of producing a wide range of high quality mixes.
• The quick erect modular tower and all main sections of the plant are designed to be free standing with no tension or uplift to the slab bases and no holding down bolts required.

• Highly efficient, competitively priced, modular asphalt batch mixing plants.
• Ranging in output from 80 TPH to 200 TPH, StarBatch is easy to transport, erect and dismantle.
• Compact low profile modular design
• Fast on-site installation
• External access stairways
• Electronic load cell weighing
• Bitumen injection system
• Efficient, reverse air bag filter with emission levels less than 20mg/m3
• High reliability - low maintenance design
• Can be sheeted to contain dust and reduce noise levels in sensitive locations
• The modular concept of the StarBatch range is designed to offer contractors a plant that is easy to transport, easy to erect and easy to dismantle, having the ability to reliably produce quality asphalt for use in more remote locations on either short or long term contracts while at the same time maintaining many of the benefits of a traditional tower plant.
• The range includes the StarBatch 1000, 1500, 2000 & 2300. Four models with capacities from 80 to 200 tph, each designed to utilise the full air-flow capacity of the dryer and matching bag filters thereby enabling maximum production capabilities even with elevated moisture in the feed source.
• Available with fully sheeted, modular sections, the StarBatch sheeted versions feature integral single or twin filler silos. The hot stone elevator and access stairway are enclosed within the sheeting, improving plant aesthetics and ensuring minimum visual impact on the surrounding environment.

•  The StarMix range of modular plants are designed so they can be configured in a standard conventional low-level arrangement from 80 TPH with or without mixed material storage, or high-level layout for high performance plants up to 400 TPH.
• Flexibility of plant layout - standard or high level design
• Low maintenance operation
• Optional Environmental design - sheeted and clad to customers requirements
• High thermal efficiency dryer with unique replaceable lifter design
• Multi-fuel burner
• Fully automatic controls
• Can be extended/retrofitted with numerous options at a later stage
• The StarMix range embodies all that is the very best in asphalt plant design.
• A first choice for contractors making a major long term investment in a high capacity, high performance plant and seeking to secure and ensure reliable, financially viable, quality asphalt production and supply on a regional basis for many years to come.
• Meeting all the criteria for a high performance and environmental plant, the StarMix is able to provide major asphalt production capabilities and can draw on an extensive range of options and configurations to choose from.
• Specific and exacting requirements of individual clients are able to be met in full in this high-end market sector.

• An economical and highly portable alternative to batch mixing plants, with capacities of 75, 100, 150 & 200 TPH.
• The 75 & 100 TPH models are designed to be containerised for ease of transportation.
• Fully mobile road towable units
• Minimum foundations required
• Fast on-site erection
• Factory pre-wired & fully tested
• Inverter controlled exhaust fan
• Dust emissions less than 20mg/Nm3
• The DrumStar range of continuous asphalt mixing plants offer an economical and highly portable alternative to batch mixing plants for use in approved locations.
• Contractors enjoy quick site relocation with total mobility while retaining the ability to maintain high levels of quality asphalt production. A choice of capacities includes 75, 100, 150 and 200 tph and the chassis of the two smaller models is designed to be unbolted for transport across the world within standard containers.
• Each plant has the options of either bag filter or wet collector dust control depending on the restrictions of the contract and its location. The plant can be supplied complete with mobile or static bitumen tanks and all associated pipe work and pumps as well as reclaimed or imported filler storage silos.

• Designed to be incorporated as the high capacity load out facility within any batch production asphalt plant, the range incorporates features required for storage efficiency and load out accuracy.
• Modular designed structures allow for easy and quick installation at site.
• Variations of skip size from 1.0 tonne up to 5.0 tonne are available to match the direct mixer batch load out requirement of the asphalt plant.
• Inclined skip tracks are hinged to allow access at the plant mixer for direct vehicle loading.
• “Foul” batch / clean out hoppers are provided for direct loading.
• Structures, storage silos and distribution skip can be provided with optional levels of sheeting, insulation and heating to minimize heat losses and extend storage periods for hot mix products.
• Load cell mounted individual silos can be provided as options to provide additional levels of load out accuracy and when automatic load out of materials is required.
• Galvanised access platforms and walkways are provided for access and maintenance.

• Asphalt plant ancillary dust collection equipment.
• Asphalt plants of all types require systems for controlling and collecting the airborne dust emissions produced during the drying and handling process. The particulates collected from the dryer exhaust are usually retained and refed into the asphalt mixing process where they are included as part of the asphalt product recipe.
• Two stage systems are generally employed to remove the coarse and fine particulates separately from the air flow and they can be defined as Primary and Secondary dust collection.

•  Ancillary equipment designed for the transfer, collection, storage and disposal of dust and filler products utilised within the asphalt plant process.
• Site conditions, plant location and production requirements give rise to many variations of plant layouts and configurations to suit an individual customer requirements and MCC caters for them all.
• Whether the asphalt plant is mobile, transportable, static, high level or low level, in all cases Parker filler handling systems are designed to compliment the same demanding engineering standards as the rest of the plant and give due consideration to all environmental, health and safety issues.